Vintage Guitar and Bass forum

1960 Hofner Colorama restoration with pics

1960 Hofner Colorama restoration with pics
« on: February 10, 2018, 09:30:45 PM »
Hi everybody I'm a new member and I have just successfully restored  a beat up old Hofner Colorama circa 1959-60 and I have recorded the methods I used...and I'd like to share.:)   When I got hold of this guitar it was fitted with the wrong bridge (tune o matic type requiring holes drilled) for that era and at sometime in it former life it had a tremelo unit fitted to it and a block of wood was inserted into the void where the unit was fitted.. also lots of other type fittings had been fitted at the butt end  and whoever did the work seems to have got it wrong a few times:roll: and  had to drill quite a load of  holes until it all lined up right

 [ATTACH=CONFIG]3629167[/ATTACH][ATTACH=CONFIG]3629166[/ATTACH] [ATTACH=CONFIG]3629220[/ATTACH]
« Last Edit: February 16, 2018, 04:53:30 PM by Timbuck »

1960 Hofner Colorama restoration with pics
« Reply #1 on: February 11, 2018, 09:57:18 AM »
Next problem area I had to fix was the headstock..Several diferent tuning pegs had been fitted over the years and the peg holes had been opened up and the back of the headstock was riddled with screw holes.
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also the top plate of the body was starting to seperate from the side frame in one area..This was easy to fix by wicking in some thin glue and clamping
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« Last Edit: February 11, 2018, 03:02:30 PM by Timbuck »

1960 Hofner Colorama restoration with pics
« Reply #2 on: February 11, 2018, 10:12:09 AM »
To start the repair work I first chose the headstock ... I reamed out the the holes and made some dowels out of an old maple drum stick.
[ATTACH=CONFIG]3629170[/ATTACH]
When the dowels had been glued in I scraped off the paint and sanded them flush...and then remarked out the hole positions for the new machine heads that I was going to fit..I was amazed how far out of line the original factory holes had been drilled.
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New holes drilled and test fit of the new tuners.
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And from the rear all the original screw hole will have to be drilled out and plugged.
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« Last Edit: February 11, 2018, 10:24:47 AM by Timbuck »

1960 Hofner Colorama restoration with pics
« Reply #3 on: February 11, 2018, 02:15:11 PM »
The body holes were all drilled out and dowel plugs fitted and glued in place..I bought a set of plug cutters just for this job..after sanding them flush I started using auto body finishing putty to fill any dents and cavities.
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« Last Edit: February 11, 2018, 03:00:07 PM by Timbuck »

1960 Hofner Colorama restoration with pics
« Reply #4 on: February 11, 2018, 02:34:28 PM »
I turned my attention to the scratch plate next..due to the fitting of the Tune O matic bridge some holes had been drilled in it making it look a bit messy I got round this by sanding away the offending bit on my spindle sander..and it didn't look too bad in the end.

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After sanding off the bad bit

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At this stage with all the defects fixed it was time to see if there were any major problems to overcome..This is a trick I learned restoring vintage motor cycles .You have to build them twice... first time to make sure every thing is working ... then strip down again and start the beauty treatment "painting and plating" etc:
« Last Edit: February 11, 2018, 04:11:48 PM by Timbuck »

1960 Hofner Colorama restoration with pics
« Reply #5 on: February 11, 2018, 02:44:12 PM »
I tried to find the correct original style bridge for this project but had no luck on the internet..So I decided to make my own, A kind bloke on the Hofner forum had one and he sent me all the measuments along with some detailed pic's.

The original

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Dimensions


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Made from 5/8" X 1/4" Brass bar

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And here is the one I made..It was a lot easier to make than I first thought it would be.

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« Last Edit: February 16, 2018, 04:57:44 PM by Timbuck »

1960 Hofner Colorama restoration with pics
« Reply #6 on: February 12, 2018, 01:39:58 PM »
Here after I had levelled fret board and crowned the frets.. I fitted the Tuners, Pickup, scratch plate, bridge and control plate and some strings just using a few screws to hold it all together..and I tested it out on a Marshall amp...and it played great, nice action and no hums or crackles....Next I take it all to bits again and start the painting process.
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1960 Hofner Colorama restoration with pics
« Reply #7 on: February 12, 2018, 01:47:05 PM »
Now I have stripped it all down to the wood and started filling any defects.
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« Last Edit: February 12, 2018, 01:49:49 PM by Timbuck »

1960 Hofner Colorama restoration with pics
« Reply #8 on: February 13, 2018, 08:40:55 AM »
Painting begins...Grey undercoat then gold on the headstock and edges. all painting was done with aerosol rattle paint cans.
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« Last Edit: February 13, 2018, 08:58:21 AM by Timbuck »

1960 Hofner Colorama restoration with pics
« Reply #9 on: February 13, 2018, 08:50:12 AM »
Next ,,Ford Colorado Red ,followed by Ford Burgandy Red as a sort of sunbust effect.
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Masking tape removed to expose gold stripes.
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Next several coats of clear laquer
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« Last Edit: February 13, 2018, 08:56:06 AM by Timbuck »

1960 Hofner Colorama restoration with pics
« Reply #10 on: February 13, 2018, 01:32:31 PM »
The switch control unit was in a bad way when I looked at it.as it was falling to bits..But with a bit re-soldering and cleaning the contacts I soon had it working again as it should.
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1960 Hofner Colorama restoration with pics
« Reply #11 on: February 13, 2018, 01:42:42 PM »
The frets were badly worn, and the nut was damaged most likely by some one stringing it up for left handed playing....I levelled all the frets and recrowned them but the zero fret was way too high to get a good action so I had to dress it down with a file to match the others.. I also made a new nut out of some black and white plastic scraps that I had.
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New nut along side the original ..string slots to be cut later on set up.
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« Last Edit: February 17, 2018, 08:53:31 AM by Timbuck »

1960 Hofner Colorama restoration with pics
« Reply #12 on: February 13, 2018, 01:49:41 PM »
Now its all back together again and I plays great..and it looks nice as well.
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« Last Edit: February 13, 2018, 01:54:57 PM by Timbuck »

jules

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1960 Hofner Colorama restoration with pics
« Reply #13 on: February 13, 2018, 03:21:29 PM »
Congratulations, and thanks for posting such a thorough report. It is indeed looking very good. Are you going to put a logo back on the headstock, or leave as is?

1960 Hofner Colorama restoration with pics
« Reply #14 on: February 13, 2018, 11:19:55 PM »
Hi Jules..this one had the logo on the headstock originally...and another on the body..I looked at loads of headstock on Colorama's from the same era and some had stripes, some had logos and some had both which didn't look very good......and the  cost of these small type size water slide decals are pretty expensive at £13 each..so I just bought the one for the body and put stripes on the headstock instead ;-)  Note the earlier shape compared to the later with truss rod.

Logo
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Stripe
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Stripe and logo
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« Last Edit: February 15, 2018, 09:09:21 AM by Timbuck »

 

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